Product Description

GNC-40×52 Rigid Clamping Coupling Shaft Coupling

 

GNC-40×52 Rigid Clamping Coupling Shaft Coupling

model parameter	common bore diameter d1,d2	ΦD	L	F	M	tightening screw torque (N.M)
GNC-16×16	3,4,5,6,6.35,7,8	16	16	3.75	M2.5	1
GNC-16×24	3,4,5,6,6.35,7,8	16	24	3.75	M2.5	1
GNC-20×20	4,5,6,6.35,7,8,9,9.525,10	20	20	3.75	M2.5	1
GNC-20×30	4,5,6,6.35,7,8,9,9.525,10	20	30	3.75	M2.5	1
GNC-25×25	5,6,6.35,7,8,9,9.525,10,12	25	25	6	M3	1.5
GNC-25×36	5,6,6.35,7,8,9,9.525,10,12	25	36	6	M3	1.5
GNC-28.5×38	6,6.35,7,8,9,9.525,10,12,12.7,14	28.5	38	7.8	M4	2.5
GNC-32×32	6,6.35,7,8,9,9.525,10,12,12.7,14,15,16	32	32	7	M4	2.5
GNC-32×41	6,6.35,7,8,9,9.525,10,12,12.7,14,15,16	32	41	7.75	M4	2.5
GNC-40×44	8,9,9.525,10,11,12,12.7,14,15,15,17,18,19,20	40	44	10.5	M5	7
GNC-40×52	8,9,9.525,10,11,12,12.7,14,15,15,17,18,19,20	40	52	10.5	M5	7
GNC-50×55	10,11,12,12.7,14,15,16,17,18,19,20,22,24,25	50	55	13	M6	12
GNC-50×66	10,11,12,12.7,14,15,16,17,18,19,20,22,24,25	50	66	16	M6	12
GNC-63×71	10,11,12,12.7,14,15,16,17,18,19,20,22,24,25,28,30,32,35	63	71	16.5	M6	12

model parameter	Rated torque(N.m)	maximum speed (rpm)	weight (g)
GNC-16×16	5	1000	7
GNC-16×24	5	9400	13
GNC-20×20	10	7500	15
GNC-20×30	10	7500	25
GNC-25×25	12	6000	29
GNC-25×36	12	6000	43
GNC-28.5×38	14	5500	48
GNC-32×32	15	4700	55
GNC-32×41	15	4700	65
GNC-40×44	19	4000	123
GNC-40×52	19	4000	150
GNC-50×55	45	4000	240
GNC-50×66	45	4000	280
			320

 

 

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How to Properly Install a Rigid Shaft Coupling for Optimal Performance and Reliability

Proper installation of a rigid shaft coupling is essential to ensure optimal performance and reliability in mechanical systems. Here are the steps to follow for a successful installation:

1. Shaft Preparation: Ensure that the shafts to be connected are clean, smooth, and free from any burrs or contaminants that could affect the coupling’s performance.
2. Alignment: Align the two shafts accurately to minimize misalignment during installation. The alignment process is critical as any misalignment can lead to premature wear and reduced coupling efficiency.
3. Fitment: Choose the appropriate size of the rigid shaft coupling that matches the shaft diameters. Carefully slide the coupling onto one shaft at a time.
4. Fastening: For one-piece rigid couplings, ensure that the coupling is fitted snugly onto both shafts. For two-piece couplings, bolt the two halves together securely around the shafts.
5. Tightening: Use the recommended torque value and follow the manufacturer’s guidelines to tighten the coupling bolts properly. Over-tightening can cause distortion, while under-tightening can lead to slippage and reduced torque transmission.
6. Inspection: After installation, inspect the coupling to ensure that it is centered and aligned correctly. Check for any signs of misalignment or interference during rotation.
7. Lubrication: Some rigid couplings may require lubrication at the friction points to reduce wear and friction. Follow the manufacturer’s recommendations for lubrication intervals and types.
8. Load Testing: Perform load testing on the system to verify the coupling’s performance and check for any unusual vibrations or noises during operation.
9. Regular Maintenance: Include the rigid coupling in your regular maintenance schedule. Periodically check for signs of wear, misalignment, or damage, and replace the coupling if necessary.

By following these installation steps and best practices, you can ensure that the rigid shaft coupling operates optimally, providing reliable torque transmission and contributing to the overall efficiency and longevity of the mechanical system.

Are there any safety considerations when using rigid shaft couplings in critical applications?

Yes, when using rigid shaft couplings in critical applications, several safety considerations should be taken into account:

• Torsional Stiffness: Rigid couplings have high torsional stiffness, which can lead to increased stresses and potential failures in the connected equipment. Proper analysis of torsional vibrations and stiffness compatibility with the connected components is crucial.
• Shaft Alignment: Inaccurate shaft alignment can lead to additional loads on the coupling and connected machinery. Precision alignment is essential to prevent premature wear, increased stress, and potential breakdowns.
• Overloading: Exceeding the rated torque capacity of the coupling can result in sudden failures and damage to machinery. It’s essential to operate within the coupling’s specified limits to ensure safe operation.
• Maintenance: Regular inspection and maintenance are critical to identify signs of wear, fatigue, or misalignment. Neglecting maintenance can lead to unexpected failures and safety hazards.
• Environmental Factors: Harsh environments, extreme temperatures, and corrosive substances can impact the integrity of rigid couplings. Choosing appropriate materials and protective measures can mitigate these effects.

For critical applications, it’s recommended to work closely with experienced engineers, perform thorough risk assessments, and follow industry standards and best practices to ensure the safe and reliable use of rigid shaft couplings.

Are There Different Types of Rigid Shaft Couplings Available, and What Are Their Specific Applications?

Yes, there are different types of rigid shaft couplings available, each with its own specific applications. Some common types of rigid shaft couplings include:

• Sleeve Couplings: Sleeve couplings are simple and cost-effective couplings that connect two shafts together using a solid sleeve or tube. They are commonly used in applications with moderate torque requirements and where shaft alignment can be maintained with high precision.
• Clamp or Split Couplings: Clamp or split couplings consist of two halves that are clamped together around the shafts using screws or bolts. They are easy to install and suitable for applications where frequent maintenance or disassembly is required.
• Flanged Couplings: Flanged couplings have flanges on both ends that are bolted together. They are used in applications where shafts need to be rigidly connected and where some degree of axial movement is expected.
• Tapered Shaft Couplings: Tapered shaft couplings have tapered bores that fit tightly onto tapered shafts, creating a friction-based connection. They are often used in applications where precise alignment and torque transmission are essential.
• Keyed Shaft Couplings: Keyed shaft couplings use a key and keyway arrangement to connect the shafts securely. They are commonly used in heavy-duty applications where high torque transmission is required.

The choice of rigid shaft coupling depends on the specific requirements of the application. Factors such as torque transmission, shaft size, alignment precision, ease of installation, and maintenance needs play a crucial role in selecting the appropriate coupling type.

Rigid shaft couplings are widely used in various industries, including manufacturing, power generation, robotics, aerospace, and automotive. They are often employed in applications such as pumps, compressors, conveyors, and high-precision machinery.

It is essential to consider the specific demands of the application and consult with coupling manufacturers or experts to determine the most suitable rigid coupling type for optimal performance and reliability.

editor by CX 2024-05-16