Product Description
GW Clamp Rigid Coupling Servo Shaft Coupling
GW Clamp Rigid Coupling Servo Shaft Coupling
|
model parameter |
common bore diameter d1,d2 |
ΦD |
L |
LF |
LP |
d3 |
S |
tightening screw torque(N.M) |
|
GW-19X34 |
3,4,5,6,6.35,7,8 |
19 |
34 |
9.1 |
5.2 |
Φ9 |
1.8 |
1 |
|
GW-26X44.5 |
5,6,6.35,7,8,9,9.525,10,11,12,14 |
26 |
44.5 |
11.65 |
6.5 |
Φ12.5 |
2.6 |
1.5 |
|
GW-32X54 |
5,6,6.35,7,8,9,9.525,10,11,12,12.7,14,15, |
32 |
54 |
12.25 |
9.5 |
Φ15 |
3.5 |
1.5 |
|
GW-34X58 |
5,6,6.35,7,8,9,9.525,10,11,12,12.7,14,15,16 |
34 |
58 |
14.25 |
9.5 |
Φ16 |
3.5 |
2.5 |
|
GW-39X65.5 |
8,9,9.525,10,11,12,12.7,14,15,16,17,18,19 |
39 |
65.5 |
14.9 |
11.2 |
Φ19.3 |
4.5 |
2.5 |
|
GW-44X65.5 |
8,9,9.525,10,11,12,12.7,14,15,16,17,18,19,20,22,24 |
44 |
65.5 |
14.9 |
11.2 |
Φ22.5 |
4.5 |
2.5 |
|
GW-50X80 |
8,9,9.525,10,11,12,12.7,14,15,16,17,18,19,20,22,24,25 |
50 |
80 |
20.6 |
12.2 |
Φ23 |
4.8 |
7 |
|
GW-56X83 |
10,12,14,15,16,17,18,19,20,22,24,25,28,30,32 |
56 |
83 |
19.75 |
13.5 |
Φ32.5 |
5.5 |
7 |
|
GW-68X97 |
12,14,15,16,17,18,19,20,22,24,25,28,30,32,35,38 |
68 |
97 |
23.35 |
15.7 |
Φ38.3 |
6.3 |
12 |
|
GW-82X128 |
17,18,19,20,22,24,25,28,30,32,35,38,40,42 |
82 |
128 |
30 |
22 |
Φ45.5 |
8 |
20 |
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Common Industries and Use Cases for Rigid Shaft Couplings
Rigid shaft couplings find applications in various industries where precise and torque-resistant shaft connections are required. Some of the common industries that use rigid shaft couplings include:
- Manufacturing: Rigid shaft couplings are widely used in manufacturing machinery, such as lathes, milling machines, and CNC equipment, to provide rigid and accurate power transmission.
- Robotics: Robots and robotic arms often use rigid shaft couplings to ensure precise motion and synchronization between motors and actuators.
- Aerospace: In aerospace applications, rigid couplings are used in aircraft engines, landing gear systems, and control surfaces.
- Automotive: Rigid couplings are utilized in automotive powertrains and drivetrains to transmit torque efficiently and withstand high loads.
- Marine: Marine propulsion systems and shipboard equipment often employ rigid shaft couplings for reliable torque transmission in challenging environments.
- Packaging: Packaging machinery relies on rigid couplings to achieve accurate and synchronized movements in filling, sealing, and labeling operations.
- Steel and Metal Processing: Rigid shaft couplings are essential in steel mills and metal processing equipment to handle heavy loads and maintain precision.
- Printing and Paper: Printing presses and paper handling machinery use rigid couplings to ensure precise registration and consistent operation.
- Mining and Construction: Mining equipment and construction machinery utilize rigid couplings for robust power transmission in harsh environments.
- Energy and Utilities: In power generation plants and utilities, rigid couplings are employed in pumps, compressors, and turbines.
Rigid shaft couplings are versatile and can be found in numerous other industries where precise and efficient power transmission is critical for smooth operation and high-performance machinery.
How do rigid shaft couplings compare to flexible couplings in terms of torque transmission and misalignment handling?
Rigid shaft couplings and flexible couplings differ in their ability to handle torque transmission and misalignment. Here’s a comparison of these aspects:
- Torque Transmission: Rigid shaft couplings offer excellent torque transmission due to their solid construction. They efficiently transmit high torque loads without significant power loss. Flexible couplings, on the other hand, may have some inherent power loss due to their flexibility.
- Misalignment Handling: Flexible couplings excel in compensating for misalignment between shafts. They can accommodate angular, parallel, and axial misalignments, reducing stress on connected equipment. Rigid couplings are limited in their misalignment compensation, primarily handling minimal misalignments. Significant misalignment can lead to increased wear and premature failure.
The choice between rigid and flexible couplings depends on the specific requirements of the application. If precise torque transmission and minimal misalignment are priorities, rigid couplings may be suitable. However, if misalignment compensation and vibration dampening are crucial, flexible couplings are a better option.
Can Rigid Shaft Couplings Handle Misalignment Between Shafts Effectively?
Rigid shaft couplings are not designed to accommodate misalignment between shafts effectively. Unlike flexible couplings, which can bend or flex to some degree to compensate for misalignment, rigid couplings are inflexible and require precise alignment for proper operation.
When using rigid shaft couplings, it is crucial to ensure that the two shafts being connected are aligned with high accuracy. Misalignment between the shafts can lead to various issues, including:
- Vibrations: Misalignment can cause vibrations and increase stress on the coupling and connected machinery, leading to premature wear and reduced performance.
- Increased Stress: Misalignment results in additional stress on the shafts and coupling, which may lead to fatigue failure over time.
- Reduced Efficiency: Misalignment can result in power loss and reduced overall system efficiency.
- Noise: Misalignment may generate noise during operation, leading to potential discomfort for operators and additional wear on components.
To ensure the effective functioning of rigid shaft couplings, it is crucial to align the shafts accurately during installation. The alignment process typically involves using precision tools and techniques to achieve the desired alignment tolerances.
For applications where misalignment is expected or unavoidable, flexible couplings such as beam couplings or jaw couplings may be more suitable as they can accommodate slight misalignments and reduce the transmission of shock and vibration between shafts.
Overall, rigid shaft couplings are best suited for applications where precise shaft alignment is feasible and necessary for optimal performance. Proper alignment and regular maintenance are essential to maximize the life and efficiency of rigid couplings in mechanical systems.
editor by CX 2024-04-10