Product Description

Rigid Steel Conduit Size 1/2″to 6″/IMC Steel Conduit/Pipe/Pipe Coupling
 

Description:

 

IMC/Rigid Galvanised Steel Tubing  with a integral coupling and a protection cap

TOPELE BRAND IMC /Rigid conduit 

• Protect insulated electrical conductors and cables
• Galvanized steel construction provides shielding from magnetic fields and protection from impact damage and crushing
• Electroplated couplings prevent zinc build-up
• Designed for use with threaded connections
• Meets CSA safety standard
• Description: 1/2″-4″ IMC CONDUIT X 10′
• Brand Name: TOPELE
• Color Family : Metallics
• Conduit type : Metallic
• Electrical Product Type : Conduit
• Flexible : No
• Length : 10 ft.
• Material : Galvanized steel / Hot-dipped Galvanized
• Size: from 1/2″ to 6 “

Specifications:

nominal diameter	external diameter	thickness of wall	length	packing	weight/unit(kg)	Threads Inch
IMC CONDUIT (INTERMEDIATE METAL CONDUIT)
1/2″	20.7mm	1.98mm	3.05	15pcs/bundle	2.79	14
3/4″	11-1/2″26.1mm	2.1mm	3.05	10pcs/bundle	3.82	14
1″	32.8mm	2.35mm	3.05	8pcs/bundle	5.38	11-1/2
1-1/4″	41.6mm	2.42mm	3.05	5pcs/bundle	7.13	11-1/2
1-1/2″	47.8mm	2.54mm	3.05	5pcs/bundle	8.64	11-1/2
2″	59.9mm	2.67mm	3.05	4pcs/bundle	11.50	11-1/2
2-1/2″	72.6mm	3.81mm	3.05	1pcs/bundle	19.10	8
3″	88.3mm	3.81mm	3.05	1pc	23.45	8
3-1/2″	100.9mm	3.81mm	3.05	1pc	26.95	8
4″	113.4mm	3.81mm	3.05	1pc	30.42	8

 

nominal diameter	external diameter	thickness of wall	length	packing	weight/unit(kg)	Threads Inch
IMC thin conduit (INTERMEDIATE METAL CONDUIT)
1/2″	20.7mm	1.78mm	3.05	15pcs/bundle	2.53	14
3/4″	26.1mm	1.91mm	3.05	10pcs/bundle	3.50	14
1″	32.8mm	2.16mm	3.05	8pcs/bundle	4.97	11-1/2
1-1/4″	41.6mm	2.16mm	3.05	5pcs/bundle	6.41	11-1/2
1-1/2″	47.8mm	2.29mm	3.05	5pcs/bundle	7.84	11-1/2
2″	59.9mm	2.41mm	3.05	4pcs/bundle	10.43	11-1/2

nominal diameter	external diameter	thickness of wall	length	packing	weight/unit(kg)
RIGID STEEL CONDUIT(RIGID METAL CONDUIT)
1/2″	21.34mm	2.64mm	3.05	15pcs/bundle	3.71
3/4″	26.67mm	2.72mm	3.05	10pcs/bundle	4.90
1″	33.4mm	3.2mm	3.05	8pcs/bundle	7.27
1-1/4″	42.16mm	3.38mm	3.05	5pcs/bundle	9.86
1-1/2″	48.26mm	3.51mm	3.05	5pcs/bundle	11.81
2″	60.33mm	3.71mm	3.05	4pcs/bundle	15.80
2-1/2″	73.03mm	4.9mm	3.05	1pc	25.11
3″	88.9mm	5.21mm	3.05	1pc	32.79
3-1/2″	101.6mm	5.46mm	3.05	1pc	39.48
4″	114.3mm	5.72mm	3.05	1pc	46.71

Applications:

 

TOPELE IMC Rigid steel conduit is designed to protect and route cables and conductors. It can be installed either exposed or concealed. Install it inside or outside using rain-tight fittings. This Rigid steel conduit is made of Pre-galvanized steel and has an organic coating inside.

Rigid steel conduit provides a damage-resistant duct for electrical conductors and cables. This conduit shields internal wires from magnetic fields and features electroplated couplings to resist build up of zinc on the threads.

CONDUIT PRODUCE PROCESS

 

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How Do Rigid Couplings Compare to Other Types of Couplings in Terms of Performance?

Rigid couplings offer specific advantages and disadvantages compared to other types of couplings, and their performance depends on the requirements of the application:

1. Performance: Rigid couplings provide excellent torque transmission capabilities and are best suited for applications that demand precise and efficient power transfer. They have minimal backlash and high torsional stiffness, resulting in accurate motion control.

2. Misalignment Tolerance: Rigid couplings cannot tolerate misalignment between shafts. They require precise shaft alignment during installation, which can be time-consuming and may result in increased downtime during maintenance or repairs.

3. Vibration Damping: Rigid couplings offer no damping of vibrations, which means they may not be suitable for systems that require vibration isolation or shock absorption.

4. Maintenance: Rigid couplings are generally low maintenance since they have no moving parts or flexible elements that can wear out over time. Once properly installed, they can provide reliable performance for extended periods.

5. Space Requirements: Rigid couplings are compact and do not add much length to the shaft, making them suitable for applications with limited space.

6. Cost: Rigid couplings are usually more economical compared to some advanced and specialized coupling types. Their simpler design and lower manufacturing costs contribute to their affordability.

7. Application: Rigid couplings are commonly used in applications where shafts are precisely aligned and no misalignment compensation is necessary. They are prevalent in precision machinery, robotics, and applications that require accurate motion control.

In contrast, flexible couplings, such as elastomeric, jaw, or beam couplings, are designed to accommodate misalignment, dampen vibrations, and provide some degree of shock absorption. Their performance is ideal for systems where shafts may experience misalignment due to thermal expansion, shaft deflection, or dynamic loads.

In summary, rigid couplings excel in applications that demand precise alignment and high torque transmission, but they may not be suitable for systems that require misalignment compensation or vibration damping.

Factors to Consider When Choosing a Rigid Coupling for a Specific System

Choosing the right rigid coupling for a specific system is crucial to ensure proper functionality and reliable performance. Several factors should be considered when making this decision:

1. Shaft Size and Compatibility: The most fundamental factor is ensuring that the rigid coupling is compatible with the shaft sizes of the connected components. The coupling should have the appropriate bore size and keyway dimensions to fit securely onto the shafts.

2. Operating Torque: Consider the torque requirements of the application. The rigid coupling should have a torque rating that exceeds the maximum torque expected during operation to prevent failures and ensure safety.

3. Speed: Determine the rotational speed (RPM) of the connected shafts. Rigid couplings have maximum RPM limits, and the selected coupling should be capable of handling the system’s operating speed.

4. Misalignment Tolerance: Assess the potential misalignment between the shafts. Rigid couplings provide no flexibility, so the system must have minimal misalignment to prevent excessive forces on the components.

5. Temperature and Environment: Consider the operating temperature range and the environment where the coupling will be used. Ensure the chosen material can withstand the temperature and any corrosive or harsh conditions present.

6. Space Limitations: Evaluate the available space for the coupling. Rigid couplings have a compact design, but ensure that there is enough clearance for installation and maintenance.

7. Backlash and Torsional Stiffness: In some precision systems, backlash must be minimized to maintain accurate positioning. Additionally, the torsional stiffness of the coupling can impact system response and stability.

8. Keyway or Keyless Design: Decide between a coupling with a keyway or a keyless design based on the specific application requirements and ease of installation.

9. Material Selection: Consider the material properties of the rigid coupling. Common materials include steel, stainless steel, and aluminum, each with its own advantages and limitations.

10. Maintenance: Determine the maintenance requirements of the coupling. Some couplings may need periodic lubrication or inspections, while others may be maintenance-free.

11. Cost: While cost should not be the sole consideration, it is essential to evaluate the cost-effectiveness of the coupling, taking into account its performance and longevity.

By carefully considering these factors, you can select the most suitable rigid coupling for your specific system, ensuring optimal performance, and longevity of your mechanical setup.

Types of Rigid Coupling Designs:

There are several types of rigid coupling designs available, each designed to meet specific application requirements. Here are some common types of rigid couplings:

• 1. Sleeve Couplings: Sleeve couplings are the simplest type of rigid couplings. They consist of a cylindrical sleeve with a bore in the center that fits over the shaft ends. The coupling is secured in place using setscrews or keyways. Sleeve couplings provide a solid and rigid connection between shafts and are easy to install and remove.
• 2. Clamp or Split Couplings: Clamp couplings, also known as split couplings, are designed with two halves that fit around the shafts and are fastened together with bolts or screws. The split design allows for easy installation and removal without the need to disassemble other components in the system. These couplings are ideal for applications where the shafts cannot be easily moved.
• 3. Flanged Couplings: Flanged couplings have flanges on each end that are bolted together to form a rigid connection. The flanges add stability and strength to the coupling, making them suitable for heavy-duty applications. They are commonly used in industrial machinery and equipment.
• 4. Tapered Couplings: Tapered couplings have a tapered inner diameter that matches the taper of the shaft ends. When the coupling is tightened, it creates a frictional fit between the coupling and the shafts, providing a rigid connection. These couplings are often used in applications where high torque transmission is required.
• 5. Marine or Clampshell Couplings: Marine couplings, also known as clampshell couplings, consist of two halves that encase the shaft ends and are bolted together. These couplings are commonly used in marine applications, such as propeller shafts in boats and ships.
• 6. Diaphragm Couplings: Diaphragm couplings are a type of rigid coupling that provides some flexibility to accommodate misalignment while maintaining a nearly torsionally rigid connection. They consist of thin metal diaphragms that transmit torque while compensating for minor shaft misalignments.

The choice of rigid coupling design depends on factors such as shaft size, torque requirements, ease of installation, and the level of misalignment that needs to be accommodated. It is essential to select the appropriate coupling design based on the specific needs of the application to ensure optimal performance and reliability.

editor by CX 2024-03-26