Product Description
New design Stainless Steel High Rigid Disc Coupling Rubber Jaw Coupler For Shaft Motors
Product Description
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Product Name |
Coupling |
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Material |
Aluminum alloy |
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Precision |
C7,C5 |
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Inner Hole |
8mm-40mm |
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Length |
20mm-100mm |
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Advantage |
High precision, high speed, long life, high reliability, low noise |
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Packing |
wooden box or according to customers’ demands |
Product Parameters
Packaging & Shipping
Company Profile
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is located at Xihu (West Lake) Dis. industrial zone Xihu (West Lake) Dis. County which is the beautiful Xihu (West Lake) Dis.
Water City and the famous painting and calligraphy village.The south is national road 308, the west is the national highway 105,
the north is HangZhou-HangZhou highway, so the position is very superior. It is 1 of the biggest linear manufacturers in China.
Certifications
Our Advantages
1. Our Team:
We have experienced and qualified team of marketing and sales representatives to serve our valued customers with the finest products and unsurpassed service.And have professional engineers team to assessment and development the new precision products,and make the OEM customized more easily,experienced QC team to test the products quaity ensure the goods quality before delivery out.
2. Our products:
Quality is the life .We use only the best quality material to ensure the precision of our
Product.All products we sold out are strictly selected and tested by our QC department.
3. Payment:
We accept payment via T/T (Bank transfer), Western Union.
4. Shipping method:
Including DHL, UPS, TNT, FEDEX,EMS, Airfreight and by Sea,as customer required.
FAQ
1. Q: How about the quality of your product?
A: 100% inspection during production.
Our products are certified to ISO9001-2008 international quality standards.
2. Q: What’s the delivery time?
A: For custom order, within 2000 meters,
Production time is 15days after confirmed every details.
3. Q: What’s your packing?
A: Our Normal packing is bulking in PE bag, and then into plywood Cartons.
We also can pack products according to your requirement.
4. Q: What about the warranty?
A: We are very confident in our products,
and we pack them very well to make sure the goods in well protection.
5.Q: Could you send me your catalogue and price list?
A: As we have more than hundreds of products,
it is really too hard to send all of catalogue and price list for you.
Please inform us the style you interested, we can offer the pricelist for your reference.
6.Q:There are a lot of companies which export bearings, why do you choose us?
A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen.
so we can offer you the lowest and competitive price .
Industry Standards and Certifications for Rigid Shaft Couplings
Yes, there are industry standards and certifications that apply to rigid shaft couplings to ensure their quality, performance, and safety. Some of the common standards and certifications include:
- ISO 14691: This International Organization for Standardization (ISO) standard specifies the requirements and dimensions for metallic straight-toothed rigid couplings with external clamping for shaft connections.
- ANSI/AGMA 9002-C16: The American Gear Manufacturers Association (AGMA) standard covers measurement methods for evaluating the torsional stiffness of rigid couplings.
- API 671: This American Petroleum Institute (API) standard applies to special-purpose couplings used in petroleum, chemical, and gas industry services, ensuring reliable operation and safety.
- DNV GL: Rigid couplings used in marine and offshore applications may require certification from DNV GL, an international accredited registrar and classification society.
- ATEX: For couplings used in explosive atmospheres, compliance with the ATEX directive is crucial to ensure that the coupling does not become a source of ignition.
When selecting a rigid shaft coupling, it is essential to look for products that comply with these relevant industry standards and certifications. Meeting these standards guarantees that the couplings have undergone rigorous testing and adhere to recognized quality and safety guidelines.
What design considerations are crucial when selecting a rigid shaft coupling for a specific application?
Selecting the right rigid shaft coupling for a specific application involves careful consideration of several design factors to ensure optimal performance and reliability. Here are crucial design considerations to keep in mind:
- Torque Transmission: Determine the maximum torque that the coupling needs to transmit. The coupling’s torque rating should match or exceed the application’s requirements to prevent overloading.
- Shaft Size and Type: Choose a coupling that accommodates the shaft sizes and types of the connected equipment. The coupling’s bore sizes should match the shaft diameters for a secure fit.
- Alignment Capability: Consider the alignment accuracy needed for your application. Rigid couplings offer excellent alignment, but some applications might require higher precision than others.
- Space Constraints: Evaluate the available space around the coupling area. Some couplings might have a compact design suitable for tight spaces, while others might require more clearance.
- Environmental Conditions: Assess the operating environment for factors such as temperature, humidity, and presence of corrosive substances. Choose a coupling with appropriate materials and coatings for durability in the given conditions.
- Shaft Misalignment: Determine the potential misalignments the coupling will need to accommodate. While rigid couplings have limited flexibility, they can handle small misalignments. Consider whether angular or axial misalignments are more significant in your application.
- Operating Speed: Evaluate the rotational speed of the machinery. Some couplings have speed limits, and exceeding these limits can lead to vibrations and premature wear.
- Dynamic Loads: Consider any dynamic loads, shocks, or impacts that the coupling might experience during operation. Choose a coupling that can handle these loads without failure.
- Torsional Rigidity: High torsional rigidity ensures efficient torque transmission and minimizes torsional vibrations. Evaluate whether the coupling’s stiffness aligns with your application’s requirements.
- Attachment Method: Determine how the coupling will be attached to the shafts. Different couplings use set screws, clamps, keyways, or other attachment methods. Select a method that suits your application’s needs.
- Cost Considerations: Balance the desired features with your budget. While more advanced couplings might offer additional benefits, they could also be more expensive.
It’s important to collaborate with coupling manufacturers, engineers, or experts to ensure the selected coupling aligns with the specific demands of your application. Coupling suppliers can provide valuable guidance based on their product knowledge and experience with various applications.
By carefully evaluating these design considerations, you can select a rigid shaft coupling that delivers reliable performance, reduces maintenance needs, and contributes to the overall efficiency of your machinery.
How Rigid Shaft Couplings Ensure Precise and Torque-Resistant Shaft Connections
Rigid shaft couplings are designed to provide a solid and inflexible connection between two shafts, ensuring precise alignment and efficient torque transmission. The key features that enable rigid couplings to achieve this include:
- One-Piece Construction: Rigid shaft couplings are typically made from a single piece of material, often metal, without any moving parts or flexible elements. This one-piece construction eliminates the risk of component failure and ensures a stable connection between the shafts.
- Accurate Machining: Rigid couplings undergo precise machining processes to achieve tight tolerances and accurate dimensions. This precision machining ensures that the coupling fits perfectly onto the shafts without any gaps or misalignments.
- High-Quality Materials: Rigid couplings are commonly manufactured from materials such as steel or aluminum, which offer excellent strength and durability. These high-quality materials contribute to the coupling’s ability to handle high torque loads without deformation or wear.
- Keyways and Set Screws: Many rigid shaft couplings feature keyways and set screws for additional security. Keyways are slots on the coupling and shafts that allow the transmission of torque without slippage. Set screws, when tightened against the shafts, create a firm grip, preventing axial movement and enhancing torque resistance.
- Clamping Force: Rigid couplings rely on a clamping force to hold the shafts firmly together. When the coupling is fastened around the shafts, the clamping force creates a strong bond between the coupling and shafts, minimizing any relative movement.
By combining these design elements, rigid shaft couplings ensure that the connected shafts remain in perfect alignment during operation. This precise alignment reduces the risk of misalignment-related issues such as vibrations, premature wear, and decreased efficiency. Additionally, the rigid nature of these couplings allows them to transmit torque without any backlash, providing immediate and accurate responsiveness to changes in torque and rotational direction.
Overall, rigid shaft couplings are an excellent choice for applications that demand precise shaft connections and reliable torque transmission. However, it’s essential to consider factors such as shaft alignment, load capacity, and environmental conditions when selecting the appropriate coupling for a specific application.
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editor by CX 2023-11-07
China best CZPT Flexible Jaw Couplings Standard Taper Clamping Sleeve Ring Hubs Afn Bfn Ah Sh CF Cfn Df Dfn Zs-Dkm-Sh Zrs Zr Btan Sban Afn-Sb Special SD Shaft Coupling
Product Description
ROTEX Flexible Jaw Couplings Standard Taper Clamping Sleeve Ring Hubs AFN BFN AH SH CF CFN DF DFN ZS-DKM-SH ZRS ZR BTAN SBAN AFN-SB Special SD Shaft Coupling
ROTEX torsionally flexible jaw couplings
ROTEX torsionally flexible jaw couplings are elastomer couplings characterized by a compact design.
In spite of low weights and mass moments of inertia of the elastomer couplings they are able to transmit high torques. The compact shaft couplings are characterized by a long service life and sound operating characteristics generated by allover machining.
Overview: ROTEX torsionally flexible jaw couplings
ROTEX torsionally flexible jaw couplings are elastomer couplings characterized by a compact design.
ROTEX Standard
0 – 35,000 Nm / torsionally flexible jaw coupling
The original – renowned industrial standard
The torsionally flexible jaw coupling CHINAMFG Standard is an elastomer coupling with feather keyway and particularly low-priced due to its simple structure.
For mounting the hubs of the elastomer coupling are simply pushed on the shafts and axially fastened via setscrews.
Our flexible elastomer coupling CHINAMFG Standard is provided with splines acc. to DIN and SAE as a standard.
The torsionally flexible CHINAMFG couplings are suitable for universal use and applied as a flexible shaft connection in almost all ranges of general mechanical and plant engineering.
Features
torsionally flexible coupling for torsional vibration-damping power transmission
low-cost standard type
standard spiders made of high temperature-resistant T-PUR
splines acc. to DIN and SAE
complying with ATEX (acc. to EU directive 2014/34/EU)
Product Details
The coupling hubs of the flexible shaft coupling are available in the following materials:
– steel
– sintered steel
– stainless steel
– aluminium wrought products
– aluminium diecast
– cast iron
– nodular iron
ROTEX taper clamping sleeve
0 – 12,500 Nm / torsionally flexible jaw coupling
Jaw coupling can be combined with taper clamping sleeves
The torsionally flexible jaw coupling CHINAMFG for taper clamping sleeve is an elastomer coupling that can be combined with various types of taper clamping sleeves.
The compact design of this elastomer coupling in combination with the slide fit facilitates the assembly and axial alignment of the flexible shaft coupling.
The clamping screws to be used additionally secure the friction connection by a positive-locking fit.The torsionally flexible jaw coupling CHINAMFG for taper clamping sleeve is an elastomer coupling that can be combined with various types of taper clamping sleeves.
The compact design of this elastomer coupling in combination with the slide fit facilitates the assembly and axial alignment of the flexible shaft coupling.
The clamping screws to be used additionally secure the friction connection by a positive-locking fit.
Features
flexible jaw coupling for combining with taper clamping sleeves / taperlock clamping sleeves
slide fit facilitates axial alignment of the coupling
compact design
Additional protection by positive-locking fit, each half of the clamping screws being in the coupling hub and taper clamping sleeve
complying with ATEX (acc. to EU directive 2014/34/EU)
ROTEX clamping ring hubs
0 – 4,500 Nm / torsionally flexible jaw coupling
Jaw coupling with clamping ring hubs for fricitionally engaged shaft-hub-connections
ROTEX clamping ring hubs are torsionally flexible elastomer couplings with an integrated clamping system for frictionally engaged shaft-hub-connections.
Thanks to the integrated clamping system the CHINAMFG clamping ring hubs are able to transmit high friction torques. The internal clamping screws allow for easy assembly of the coupling.
Due to the rotation symmetry this type is additionally characterized by particularly smooth running
Features
torsionally flexible jaw couplings with integrated clamping system
friction connection for cylindrical shafts
application up to a circumferential speed of 40 m/s
particularly smooth running
high friction torques
ROTEX clamping hubs
0 – 4,500 Nm / torsionally flexible jaw coupling with clamping hubs
Jaw coupling with clamping hubs for spline bores acc. to DIN and SAE
ROTEX clamping hubs are torsionally flexible elastomer couplings with clamping hubs and particularly suitable for applications with reversing operation.
Our clamping couplings are provided with spline bores acc. to DIN and SAE as a standard (for standard splines see catalogue). Clamping, i. e. axial fastening of the hub, is realised via cap screws.
Easy assembly and disassembly of the hubs of this clamping coupling.
Features
fail-safe clamping coupling (clamping hubs)
standard hub material steel
suitable in combination with spline bores acc. to DIN 5480, DIN 5482, SAE J498 as well as DIN 9611 / ISO 500 (p. t. o. shaft), DIN 5463 (ISO 14), DIN 5481 and DIN 5472
balanced based on 3D-CAD data
particularly suitable for applications with reversing operation
ROTEX AFN
0 – 35,000 Nm / coupling as a flange type
Jaw coupling as a double flange type
ROTEX AFN is a torsionally flexible elastomer coupling as a double-flange type and particularly suitable for applications in heavy engineering.
Type AFN of the CHINAMFG elastomer coupling is characterized by the double flange type allowing for radial assembly and disassembly of the shaft coupling or elastomer without displacing the driving or driven side.
The flange hub 4N of the torsionally flexible jaw coupling as a flange type CHINAMFG AFN is made of steel and the driving flange 3Na is made of GJS.
Features
fail-safe jaw coupling
complying with UKEX (acc. to UKEX directive SI 2016:1107)
complying with ATEX (acc. to EU directive 2014/34/EU)
application up to a circumferential speed of 40 m/s
compensating for displacements (axial, radial, angular)
ROTEX BFN
0 – 35,000 Nm / coupling as a flange type
ROTEX BFN is a torsionally flexible elastomer coupling as a flange type (flange coupling) and particularly suitable for applications in heavy engineering.
Type BFN of the CHINAMFG elastomer coupling is characterized by the flange type allowing for radial assembly and disassembly of the shaft coupling or the elastomer without displacing the driving or driven side.
The flange hub 4N of the torsionally jaw coupling as a flange type CHINAMFG BFN is made of steel and the driving flange 3Na is made of GJS.
Features
fail-safe jaw coupling
low inertia
complying with ATEX (acc. to EU directive 2014/34/EU)
complying with UKEX (acc. to UKEX directive SI 2016:1107)
damping vibrations
ROTEX AH
0 – 12,500 Nm / torsionally flexible coupling with split hubs
Radial assembly/disassembly of the jaw coupling via 4 screws only
The torsionally flexible jaw coupling CHINAMFG AH is an elastomer coupling with split hubs (half shell coupling). This design is also referred to as drop-our center design coupling, half shell coupling, clamping coupling, coupling with split hubs or elastomer coupling with split clamping hub.
The hubs of the CHINAMFG elastomer coupling type A-H are split. Easy radial asssembly/disassembly of the half shell coupling made by tightening and unscrewing 4 screws only. The version is available both with and without feather keyway.
Features
assembly/disassembly via 4 screws
compensating for displacements (axial, radial, angular)
maintenance-free
complying with ATEX (acc. to EU directive 2014/34/EU)
complying with UKEX (acc. to UKEX directive SI 2016:1107)
ROTEX SH
0 – 4,500 Nm / torsionally flexible coupling with split hubs
Coupling with split hubs / SPLIT hubs
The torsionally flexible jaw coupling CHINAMFG SH is an elastomer coupling with split hubs / SPLIT hubs (half shell coupling) easy to service and is characterized by easy assembly and disassembly.
This design is also referred to as drop-our center design coupling, half shell coupling, clamping coupling, coupling with split hubs or elastomer coupling with split clamping hub.
Elastomer coupling with split hubs / SPLIT hubs:
The hubs of the half shell coupling CHINAMFG SH have been split into 2 halves precisely, mechanically and reliably by “cracking”. A rough surface with positive-locking connection ensuring an accurate fit of the 2 halves is generated. The contoured, rough cracked surfaces ensure ideal centering of the hub halves. The split hubs allow to assemble and disassemble the elastomer coupling radially via 4 screws without displacing the adjacent power packs. This makes the elastomer coupling with split clamping hub particularly easy to assemble and service.
Features
material cast iron
complying with ATEX (acc. to EU directive 2014/34/EU)
easy assembly/disassembly via 4 screws
centering of both hub halves through the cracked surface
displacing the power packs is not necessary for assembly
ROTEX CF
0 – 35,000 Nm / jaw coupling with flange connection on 1 side
The torsionally flexible jaw coupling CHINAMFG CF is an elastomer coupling with a flange connection on 1 side (flange coupling) and particularly suitable for applications in heavy engineering.
Type CF of the CHINAMFG elastomer coupling is characterized by a short mounting length of the flange connection on 1 side.
The driving flanges and hubs are available from stock. The flange is available from stock both with tapped holes and without hole/without centering.
Features
torsionally flexible jaw coupling as a flange type for heavy engineering
driving flanges and hubs available from stock
flange with tapped holes available from stock
flange without bore and without centering available from stock
material: driving flange 3b made of GGG40 (nodular iron)
ROTEX CFN
0 – 35,000 Nm / jaw coupling with flange connection on 1 side
The torsionally flexible jaw coupling CHINAMFG CFN is an elastomer coupling with a flange connection on 1 side (flange coupling) and particularly suitable for applications in heavy engineering.
Type CFN of the CHINAMFG elastomer coupling is characterized by the double flange design allowing for radial assembly and disassembly of the shaft coupling or elastomer without displacing the driving or driven side.
The driving flange and the hubs are available from stock.
Features
torsionally flexible jaw coupling as a flange type for heavy engineering
radially mountable without displacing the driving components
particularly short mounting length
flange material: 3b made of GGG40 (nodular iron)
customized mounting flanges on request
ROTEX DF
0 – 35,000 Nm / jaw coupling with flange connection on both sides
The torsionally flexible jaw coupling CHINAMFG DF is an elastomer coupling with flange connection on both sides (flange coupling) and particularly suitable for applications in heavy engineering.
The driving flanges and hubs are available from stock. The flanges are available from stock both with tapped holes and without hole/without centering.
Features
torsionally flexible jaw coupling (flange coupling) with flange connection on both sides for heavy engineering
damping vibrations
axial plug-in
fail-safe
maintenance-free
ROTEX DFN
0 – 35,000 Nm / jaw coupling with flange connection on both sides
The torsionally flexible jaw coupling CHINAMFG DFN is an elastomer coupling with flange connection on both sides (flange coupling) for screwing of driving and driven machine.
This torsionally flexible coupling is particularly suitable for applications in heavy engineering.
The CHINAMFG DFN elastomer coupling with flange connection on both sides can be radially assembled and disassembled without displacing the adjacent power packs. This allows for quick replacement of spiders, too.
The driving flanges and hubs are available from stock.
Features
torsionally flexible jaw coupling (flange coupling) with flange connection on both sides for heavy engineering
for screwing of driving and driven machine
radially mountable without displacing the driving components
quick replacement of spider possible
flange material: 3b made of GGG40 (nodular iron)
ROTEX ZS-DKM-SH
0 – 2,400 Nm / double-cardanic coupling with split hubs
The torsionally flexible jaw coupling ZS-DKM-SH is a double-cardanic elastomer coupling with split hubs (SH SPLIT).
The CHINAMFG ZS-DKM-SH with SPLIT hub provides the advantage that the coupling can be radially assembled and disassembled without displacing the adjacent power packs. The hub resp. connection of the 2 hub halves is not weakened by cracking.
This design is also referred to as drop-our center design coupling, half shell coupling, clamping coupling, coupling with split hubs or elastomer coupling with split clamping hub.
The hubs of the double-cardanic jaw coupling CHINAMFG ZS-DKM-SH are mechanically split by cracking and screwed back together with the assembly. This elastomer coupling is ideally suitable to offset larger radial displacements. Due to the split hubs the coupling can be radially assembled and disassembled without displacing the adjacent power packs.
Features
double-cardanic jaw coupling for large shaft displacements
good damping properties due to double arrangement of spiders
spacers adapted to drop-out center length of standard pumps
for bigger radial displacements generated by thermal expansion
assembly/disassembly via 4 screws
ROTEX ZRS
0 – 520 Nm / torsionally flexible intermediate shaft coupling with SPLIT hubs or half shell hubs
ROTEX ZRS jaw coupling for bridging smaller and bigger shaft distances
The lightweight ZRS made of high-strength aluminium captivates by a very high overall stiffness.
The high stiffness of the aluminium pipe arises from the structure consisting of 2 pipes that are connected via webs – the CHINAMFG cams.
The critical bending speed of the coupling is positively affected; shaft distances up to 4,000 mm can be bridged subject to the very low bending.
In addition the speed referring to the shaft distance dimension can be significantly higher than with the renowned intermediate pipe coupling with steel pipe.
The high stiffness of the pipe allows for torque transmission from the soft 92 ShA spider to the torsionally stiff 64 ShD spider.
Fields of application of the torsionally flexible ROTEX ZR-S intermediate pipe coupling:
The ZRS intermediate pipe coupling is used wherever large shaft distances must be bridged, e. g. on scissors lifts and conveyor systems in the lower torque range.
The wide range of CHINAMFG hubs can be combined with the ZRS pipe. For example in combination with the split ROTEX-SH-SPLIT hubs they allow for radial assemby and disassembly without displacing driving and driven side.
Please note: This type is not permissible for crane and hoist drives.
Features
double-cardanic jaw coupling with half shells (half shell coupling) and intermediate shaft (cardan shaft)
lightweight made of high-strength aluminium convinces by a very high overall stiffness.
for bridging large shaft distances
good damping properties due to double arrangement of spiders
intermediate pipe radially dismountable with flexible bearing in the GS spider
ROTEX ZR
0 – 1,920 Nm / torsionally flexible half shell coupling with intermediate shaft
Jaw coupling for bridging large shaft distances
The torsionally flexible jaw coupling CHINAMFG ZR is a half shell coupling (coupling with split hub) with intermediate shaft for bridging large shaft distances.
Couplings with split hubs are also referred to as drop-out center design couplings, half-shell couplings, clamping coupling or elastomer couplings with split clamping hubs.
The intermediate shaft coupling CHINAMFG ZR allows for bridging large shaft distances. Its half shell clamping hubs allow for radial assembly/disassembly (drop-out center design coupling). Due to its double-cardanic arrangement the intermediate shaft coupling is able to offset large displacements.
Fields of application of the torsionally flexible half shell coupling CHINAMFG ZR with intermediate shaft:
This intermediate shaft coupling with half shell clamping hubs is used wherever large shaft distances must be bridged, e. g. on scissors lifts and conveyor systems in the lower torque range.
Please note: This type is not permissible for crane and hoist drives!
Features
double-cardanic jaw coupling with half shells (half shell coupling) and intermediate shaft (cardan shaft)
for bridging large shaft distances
good damping properties due to double arrangement of spiders
intermediate pipe radially dismountable with flexible bearing in the GS spider
compensating for large displacements due to double-cardanic design
ROTEX BTAN
0 – 12,500 Nm / torsionally flexible jaw coupling with brake drum
The torsionally flexible jaw coupling CHINAMFG BTAN is an elastomer coupling combined with a brake drum. CHINAMFG type BTAN is used as a holding brake, but also a a service brake.
The CHINAMFG jaw coupling with brake drum (drum brake) to be mounted to external drum brakes with double shoes. The brake drum is positioned on the driven side. For combinations with a brake drum please note the potentially resulting high circumferential speed – KTR recommends dynamic balancing with high-speed drives from 30 m/s.
Fields of application of our torsionally flexible jaw coupling CHINAMFG BTAN with brake drum (drum brake):
This combination of coupling and brake is used wherever holding brakes or service brakes are required, e. g. on conveyor belts, generators, turbine drives, industrial fans, cranes, hoists, etc.
Safety-relevant drives are preferably combined with CHINAMFG hubs made of steel/GJS. Applications with moderate demands can be combined with GJL hubs.
Couplings and brakes by KTR:
The customer benefits from being supplied by 1 single source with the option to develop the brakes (KTR-STOP or EMB-STOP) as well. The KTR-STOP brake is hydraulically actuated and EMB-STOP is electromechanically actuated.
Features
each coupling type can be combined with various sizes of brake drums
following DIN 15431/15435
axial plug-in
damping vibrations
compensating for displacements (axial, radial, angular)
ROTEX SBAN
0 – 12,500 Nm / jaw coupling with brake disk
The CHINAMFG jaw coupling with brake disk for disk for brake calipers. Usually the brake disk is positioned on the driven side having the highest mass moment of inertia. For combinations with brake disks please note the potentially resulting high circumferential speed – KTR recommends dynamic balancing with high-speed drives from 30 m/s.
Fields of application of our torsionally flexible jaw coupling CHINAMFG SBAN with brake disk (disk for brake caliper):
This combination of coupling and brake disk is used wherever holding brakes or service brakes are required, e. g. on conveyor belts, generators, turbine drives, industrial fans, cranes, hoists, etc.
Safety-relevant drives are preferably combined with CHINAMFG hubs made of steel/GJS. Applications with moderate demands can be combined with GJL hubs.
Couplings and brakes by KTR:
The customer benefits from being supplied by 1 single source with the option to develop the brakes (KTR-STOP or EMB-STOP) as well. The KTR-STOP brake is hydraulically actuated and EMB-STOP is electromechanically actuated.
Features
torsionally flexible jaw coupling with disk for brake calipers
Every coupling type can be combined with various sizes of brake disks
The brake disk must be fastened on the shoulder of hub 1Nd
The max. braking torque must not exceed the maximum torque of the coupling
Coupling can be combined with our brake systems
ROTEX AFN-SB special
0 – 35,000 Nm / jaw coupling with brake disk
Jaw coupling with brake disk – radially mountable/dismountable
The torsionally flexible jaw coupling CHINAMFG AFN-SB special is an elastomer coupling with brake disk (brake disk coupling).
Brake disk and spider of the elastomer coupling can be replaced when mounted without displacing driving and driven side.
Features
torsionally flexible coupling with brake disk (brake disk coupling / drop-out center design coupling)
damping vibrations
axial plug-in
compensating for displacements (axial, radial, angular)
maintenance-free
ROTEX SD
0 – 12,500 Nm / shiftable jaw coupling
Coupling shiftable at standstill
The torsionally flexible jaw coupling CHINAMFG SD is an elastomer coupling shiftable at standstill (shiftable coupling).
The shiftable CHINAMFG coupling type SD enables easy disconnection and connection of the driving and driven side with standstill of the plant.
Please note with shiftable coupling CHINAMFG SD:
Shiftable linkage also available with locking pins, lock device and retrieval of shifting position via sensors.
Features
jaw coupling shiftable at standstill / shiftable coupling
easy disconnection resp. connection of driving and driven machines with standstill of the plant
existing shiftable hub can be combined with slip ring and shiftable linkage
pilot bored shifting hubs must be set to the necessary shifting force after final machining
complete shifting device consists of split slip ring made of red brass, shifting fork, shifting shaft, shifting lever, eye-type bearing
Why an elastic coupling of Bestseal?
An elastic coupling from Bestseal is the result of decades of product development and innovation. With this, we assure you of a high-quality component with the highest possible reliability. We see ourselves as the reliable partner of anyone who wants to set things in motion.
More than 2,000 employees work passionately every day to provide you, the customer, with the best conceivable products. DIN ISO certifications are the best proof of this. A transparent and honest way of working lies at the basis of every customer relationship with us.
Would you like to learn more about our elastic couplings or answer an important product question?
Please contact our technical support department or sales department and let us inform you in detail about the various possibilities.
We will be happy to think along with you based on your wishes and make you a custom offer without any obligation.
we specialized in the development and production of sealing systems which were used in the Metallurgical,Electrical,Auto, Engineering machinery, Light industrial machinery and Electrical appliance manufacturing industries. BESEALS focus on customers’ needs,as a dependable partner and reliable supplier to help you resolve supply or technical problems ,and improve the performance of your equipments or your business. When you are facing emergency repairs situation or urgent orders,the highly responsive team of DLseals will offer you very short lead time. Beseals has a global sales network,and our seals have been sold to more than 100 countries or areas ,Such as America, England, Canada, Australia, Russian Federation ect .
FAQ
1. who are we? Are you trading company or manufacturer ?
We are manufacturer.We are based in HangZhou, China, start from 2571,sell to Domestic Market(33.00%),North America(15.00%),South America(10.00%),Western Europe(8.00%),Eastern Europe(6.00%),Souther Europe(6.00%),Southeast Asia(5.00%),Mid East(5.00%),Northern Europe(5.00%),Oceania(2.00%),South Asia(2.00%),Africa(00.00%),Eastern Asia(00.00%),Central America(00.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final Inspection before shipment;
3.what can you buy from us?
PTFE Seals/Oil Seals/O Rings/Rubber Seals/Plastic Seals/Mechanical Seal/O-RING/ RING Seals.
4. why should you buy from us not from other suppliers?
Beseals is a professional manufacturer of seals .Our company specializes in the production of PU, PTFE, rubber and metal sealing components
5. How long is your delivery time?
Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
6.Do you provide samples ?
is it free or extra ? Yes, we could offer the sample for free charge but you need to pay the cost of freight.
7. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,HKD,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union,Escrow; Language
Spoken:English,Chinese,Japanese
For more information, please contact us. We look CHINAMFG to your arrival
Is It Possible to Replace a Shaft Coupling Without Professional Assistance?
Yes, it is possible to replace a shaft coupling without professional assistance, especially if you have some mechanical knowledge and the necessary tools. However, the ease of replacement can vary depending on the type of coupling and the complexity of the equipment. Here are some general steps to guide you through the process:
1. Safety First:
Before starting any work, ensure that the equipment is turned off and disconnected from the power source. Use appropriate personal protective equipment (PPE) to protect yourself from potential hazards.
2. Assess the Coupling Type:
Different types of couplings may have specific installation and removal methods. Identify the type of coupling you need to replace, and consult the manufacturer’s documentation or online resources for guidance.
3. Gather Tools and Materials:
Collect the necessary tools, such as wrenches, sockets, and a puller (if required), to safely remove the old coupling. Have the new coupling ready for installation, ensuring it matches the specifications of the old one.
4. Disassembly:
If your coupling is a split or clamp-style coupling, you may be able to replace it without fully disassembling the connected equipment. Otherwise, you may need to remove other components to access the coupling.
5. Remove Fasteners:
Loosen and remove any fasteners, such as set screws, that secure the old coupling to the shafts. Take care not to damage the shafts during this process.
6. Extraction:
If the old coupling is tightly fitted on the shafts, you may need to use a coupling puller or other appropriate extraction tools to safely remove it.
7. Clean and Inspect:
After removing the old coupling, clean the shaft ends and inspect them for any signs of damage or wear. Also, check for any misalignment issues that may have contributed to the old coupling’s failure.
8. Install New Coupling:
Follow the manufacturer’s instructions for installing the new coupling. Apply appropriate lubrication and ensure the coupling is correctly aligned with the shafts.
9. Fasten Securely:
Tighten the fasteners to the manufacturer’s recommended torque values to securely attach the new coupling to the shafts.
10. Test Run:
After installation, perform a test run of the equipment to ensure the new coupling operates smoothly and without issues.
While it is possible to replace a shaft coupling without professional assistance, keep in mind that some couplings and equipment may require specialized knowledge and tools for safe and proper replacement. If you are uncertain about the process or encounter any difficulties, it is advisable to seek help from a qualified professional or technician to avoid potential damage to the equipment or injury to yourself.
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Do Shaft Couplings Require Regular Maintenance, and if so, What Does it Involve?
Yes, shaft couplings do require regular maintenance to ensure their optimal performance, extend their service life, and prevent unexpected failures. The maintenance frequency may vary based on factors such as the coupling type, application, operating conditions, and the manufacturer’s recommendations. Here’s what regular maintenance for shaft couplings typically involves:
1. Visual Inspection:
Regularly inspect the coupling for signs of wear, damage, or misalignment. Check for cracks, corrosion, and worn-out elastomeric elements (if applicable). Look for any abnormal movement or rubbing between the coupling components during operation.
2. Lubrication:
If the shaft coupling requires lubrication, follow the manufacturer’s guidelines for the appropriate lubricant type and frequency. Lubrication helps reduce friction, wear, and noise in the coupling.
3. Alignment Check:
Monitor shaft alignment periodically. Misalignment can lead to premature coupling failure and damage to connected equipment. Make adjustments as needed to keep the shafts properly aligned.
4. Torque Check:
For bolted couplings, periodically check the torque on the bolts to ensure they remain securely fastened. Loose bolts can lead to misalignment and reduce coupling performance.
5. Replace Worn Components:
If any coupling components show signs of wear or damage beyond acceptable limits, replace them promptly with genuine replacement parts from the manufacturer.
6. Environmental Considerations:
In harsh environments with exposure to chemicals, moisture, or extreme temperatures, take additional measures to protect the coupling, such as applying corrosion-resistant coatings or using special materials.
7. Monitoring Coupling Performance:
Implement a monitoring system to track coupling performance and detect any changes or abnormalities early on. This could include temperature monitoring, vibration analysis, or other condition monitoring techniques.
8. Professional Inspection:
Periodically have the coupling and connected machinery inspected by qualified professionals to identify any potential issues that may not be apparent during regular inspections.
By adhering to a regular maintenance schedule and taking proactive measures to address potential issues, you can ensure that your shaft couplings operate reliably and efficiently throughout their service life, minimizing downtime and improving overall system performance.
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Types of Shaft Couplings and Their Applications in Various Industries
Shaft couplings come in various types, each designed to meet specific application requirements and address different types of misalignment. Here are some common types of shaft couplings and their applications in various industries:
1. Jaw Couplings:
Applications: Jaw couplings are widely used in power transmission applications, including conveyor systems, pumps, compressors, and industrial machinery. They are suitable for moderate torque requirements and provide good misalignment compensation.
2. Gear Couplings:
Applications: Gear couplings are used in heavy-duty industrial applications such as steel mills, paper mills, and mining equipment. They offer high torque capacity and can handle significant misalignments.
3. Disc Couplings:
Applications: Disc couplings are commonly used in precision machinery and automation systems, such as printing presses, machine tools, and robotics. They provide excellent torsional stiffness and are ideal for applications requiring precise positioning.
4. Grid Couplings:
Applications: Grid couplings are used in various industrial applications, including fans, pumps, and compressors. They offer high torque capacity and good shock absorption.
5. Oldham Couplings:
Applications: Oldham couplings are used in applications requiring high misalignment compensation, such as stepper motor drives and motion control systems.
6. Diaphragm Couplings:
Applications: Diaphragm couplings are used in critical applications that demand high torque transmission accuracy, such as aerospace, medical equipment, and semiconductor manufacturing.
7. Elastomeric Couplings:
Applications: Elastomeric couplings, like spider couplings, find applications in general industrial machinery, HVAC systems, and conveyor systems. They provide damping properties and flexibility to accommodate misalignments.
8. Torsionally Rigid Couplings:
Applications: Torsionally rigid couplings are used in applications requiring precise torque transmission, such as precision machining equipment and high-speed spindles.
9. Fluid Couplings:
Applications: Fluid couplings are used in heavy machinery and drivetrains, such as mining equipment, crushers, and marine propulsion systems. They provide smooth acceleration and dampening of shock loads.
10. Magnetic Couplings:
Applications: Magnetic couplings are used in applications where hermetic sealing is required, such as chemical processing, pumps, and mixers. They allow for torque transmission without direct physical contact.
The selection of the appropriate shaft coupling type depends on factors such as torque requirements, speed, misalignment, operating conditions, and the specific needs of the application. Using the right coupling ensures efficient power transmission, protects equipment from misalignment-related issues, and enhances the overall reliability and performance of industrial machinery and systems.
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editor by CX 2023-10-09